Quality Controling System
STORES
- Remove all loose metals of receiving items.
- Color wise Batch wise fabric unloading & Storing.
- Counting all receiving accessories 100% & storing separately. (Style wise color & size wise)
- 10% Fabric inspection (4 Point System) is done if damage rate is above 26%, after go to next or 100% inspection.
- Fabric shrinkage testing.
- 10% Trim inspection is done if damage rate is above 2.5 100% check.
- Bin card system maintained.
- Separately needle stores available.
CUTTING
- Fabric receiving, layering & cutting process is done according to color & batch wise.
- Monitoring system has for Marker & Layer
- Cut panel (Bundles) top – middle & bottom 7 pcs checking to cut Pattern.
- SPC System Function for measurement & damages, including cutting dept.
- Panel checking is done 100%. (If fabrics fail, after decide.)
- Panel audit system
- 100% Numbering
- Bundle tag & Bundle Chart issue to sewing dept.
PRODUCTION
- Machine cleaning program has 3 times per day.
- Machine oil leak monitoring records maintain.
- SPC system has functioned for critical points.
- Operation specification charts have each machine.
- End line 100% checking garments.
- Critical point’s measuring hourly.
- Measuring garments 3 times per day.
- End line Audit is done on AQL 0.65.
- There is a Measurement Audit System.
- There are label procedure, Button procedure, Needle procedure, Chemical use procedure & Metal free procedure in factory.
- There is a maintain bundle system.
PACKING
- Thread sucker & size separating.
- Finish garments 100% ironing & pressing.
- Ironed garments Pre final garment audit 100%.
- There is a packaging audit system.
- Packing Audit is done AQL 0.65
- After ironing measuring garments 3 times per day.
- All garments metal detected.
SAFETY PROCEDURE
PRODUCT SAFETY
- Broken needle log sheets are maintained & Needle inventory check twice per day.
- Needle / eye / pulley guards are available.
- Button pull test thrice per day. The box attached each button attach machines.
- Maintain the needle detector calibration log & Detector machine check 9 point system 4 times per day.
- All metal items are recorded at all sections. Tools control system is available.
- All trimmers & scissors are attached to the each machine.
- Fusing peel born test twice per day & Test fusing glue line temperature for buyer request.
- Monthly factory Product safety audit system.
- All test machines are calibrated.
- All pack garments are metal detected.
- Metal Free Policy / Needle control policy / tools control policy / tube light braking policy / Incoming material procedure / metal detection procedure are available.
PERSONAL SAFETY
- Fire drill are conduct & fire training once in every 6 month
- First aid training conduct once annually.
- There is a fire & first aid team for each dept.
- Drinking water test every 6 month.
- A certified nurse is available in any time per day
- A qualified Doctor visits once a week
- Canteen worker health certificate available.
- All compressors & Steam boilers are calibrated.
- Boiler certificate & Boiler operator certificate are available.
- There is a full insurance for workers & factory.